Time for an overhaul of my 1.9 '98 BMW Z3 Individual

Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
well here we are again..... lovely sunny Saturday and should be out enjoying a trip... but ..it was cutting the grass and diving under the arches again.

First up, top coat on the strut towers and valance..... now you could say my masking up was a bit.........pants.. =))

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and again, Tristar Color paint never let me down......however, I let myself down.... forgot to cover the underneath of the coilpack...

so I'll have to take that off and clean it up

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I'll let that go off for a week then a light coating of 1k lacquer...

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Then.... it was the turn of the connector box studs.... the sheared off studs were really fighting me and i couldn't drill through them.. ended up digging out a Dremel cobalt bit, and drilled a hole that way...

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Then widened them with a 4mm drill bit.... then set about with the tap

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then as per @Mazza , found an appropriate size bolt, cut the head off, cut in half and screwed in. Test fit the newly painted box.

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I haven't got the plastic nuts, so I'll need to get those then spray the studs to finish it off.....

same again on the offside

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Can't believe those studs took me hours....... mainly I think through blunt drill bits until I found my cobalt bit !
 

Attachments

Mazza

Zorg Guru (V)
Supporter
British Zeds
The M44 Massive
Joined
Nov 1, 2017
Points
175
Location
Bognor Regis
Model of Z
Z3 1.9 M44 Roadster Z3 2.8 Roadster
IMG_9960.jpeg

How many do you need ?
want them tapped ( let me know what size ) they go on easier if already tapped, rather than having to cut the thread
 

Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
View attachment 358761
How many do you need ?
want them tapped ( let me know what size ) they go on easier if already tapped, rather than having to cut the thread
thank you Malc!.. 4 if you don't mind !.. I got the bolts from "ye olde sweet tin of bolts and screws" so not sure of the pitch as the head just says A480 FS...I can just grab another one, put it in the vice and wind each one on to cut a thread.
 

Mazza

Zorg Guru (V)
Supporter
British Zeds
The M44 Massive
Joined
Nov 1, 2017
Points
175
Location
Bognor Regis
Model of Z
Z3 1.9 M44 Roadster Z3 2.8 Roadster
Might give the 2.8 a run in the sun later and drop them off 😋😋😋
 

Matt Barnes

Zorg Guru (III)
Supporter
British Zeds
Joined
Jul 18, 2020
Points
128
Location
Portchester, Fareham
Model of Z
1998 BMW Z3 Individual 1.9 M44 B19
well that's a weekend wrap ... clear coat applied to the valence and the strut towers... it's amazing the difference it makes to the engine bay...

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Factory Fresh !!! =)) =))

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and it was topped off by a visit from @Mazza , who graced me with the plastic nuts for the wheel arch connector boxes =))

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good long old chat and great to see the 2.8 on the road.... looks great, sounds great !!!

so I tapped the thread using a spare bolt in the vice, just wound it round with the ratchet to cut the thread

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tidied up a bit more under the frame for when I get the new wishbones on with the new lollipops...

ground back and primed, then spread on some seam sealer.... next weekend I'll give that a bit of top coat

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whilst waiting for things to dry, I segwayed onto the under trays.

Addressed my pet peeve of overspray. I can't remember making this much mess doing the arches, but I must have done..

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so took to it with a scotch pad and a mixture of meths and white spirit... and we get this

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same with the wheel arch lining, now I know for a fact the bright strip at the top wasn't me, so someone's been there with a can before.

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no after picture I'm afraid but you get the gist. Scotch pad, white spirit and elbow grease !!

so that's this weekend done... I plan now on taking a week off work soon... and maybe...just maybe, get this puppy on four wheels !
 
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